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Ultra-high-speed Laser Cladding System
Specifically designed as an advanced composite machine, this system perfectly integrates turning, cladding, and mirror processing into one platform. Operators can sequentially complete additive machining, deductive machining, and mirror finishing on shaft parts using just a single clamping setup.
This eliminates the round runout errors usually caused by multiple clampings. As a result, the system drastically improves both coating quality and overall production efficiency. It delivers high integration, exceptional reliability, and a sleek, user-friendly design.
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Technical Specifications
| Specifications |
Details |
| Laser Source | Fiber / Diode laser |
| Laser Power | ≤ 12 kW |
| Processing Length | 3 m |
| Maximum Rotation Diameter | 400 / 600 mm |
| Weight Capacity | 3 t |
| Motion Mechanism | 3+1 Axis |
| Spindle Speed | 1-150 / 1-200 rpm |
| Deposition Efficiency | ≤ 500 cm²/min |
| Layer Thickness | 50 - 1500 μm |
| Substrate Dilution Rate | < 1% |
| Repeat Position Accuracy | ± 0.05 mm |
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Product Features & Advantages
- ✔ Programmable Hydraulic Tailstock: Easy adjustment of hydraulic pressure for optimal stability.
- ✔ Maximum Processing Efficiency: Achieve deposition efficiency up to 500 cm²/min.
- ✔ Highly Stable Coating Process: Substrate dilution rate < 1% with precise layer thickness.
- ✔ Multi-Speed Auto Tuning: Supports spindle speeds from 0.5 to 200 rpm for flexible processing.
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Product Applications
This equipment processes all types of industrial shafts and rolls perfectly. It serves as an essential manufacturing and repair tool for heavy-duty sectors, including:
- ▸ Metallurgical Industry
- ▸ Coal Mining Machinery
- ▸ Construction Machinery
- ▸ Shipbuilding & Shipyards
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Smart Repair Solutions
Break Wear Limits with Smart Laser Cladding Systems
Stop replacing parts so often. Industrial wear and corrosion eat your profits every year. Traditional repair methods generate high heat that distorts precision parts. Our technology fixes this problem. Restore factory precision with industry-leading surface strengthening and repair solutions.
Metallurgical Bond: The cladding layer fuses densely with the substrate, resisting peeling and withstanding high-impact strikes. Automated Operation: A smart closed-loop control system makes complex processing simple and efficient. Upgrade your surface treatment process today to cut downtime and boost production.
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Main Products & Packaging
Frequently Asked Questions
Q1: What functions are integrated into this system?
The system perfectly integrates turning, laser cladding, and mirror processing into a single platform for shaft parts.
Q2: What is the maximum processing length and weight?
The system can handle workpieces up to 3 meters in length with a weight capacity of up to 3 tons.
Q3: How does the system ensure the quality of the coating?
It maintains a substrate dilution rate of less than 1% and minimal heat input, ensuring a dense metallurgical bond without warping the base material.
Q4: What is the deposition efficiency of the laser cladding?
The system is highly efficient, capable of reaching a deposition efficiency of up to 500 cm²/min.
Q5: Which industries are most suited for this equipment?
It is ideal for the metallurgical industry, coal mining machinery, construction machinery, and shipbuilding sectors.
Q6: Can the system be used for repair as well as new part manufacturing?
Yes, it is designed to nondestructively repair high-value metal parts and add "alloy armor" to brand-new components to extend their lifespan.
Datum Machine
