Datum Machine Datum Machine

Smart Control Multi-Speed Eco-Friendly Diode Laser Advanced Laser Cladding System

Customization: Available
Application: Biomedicine, Electronic Industry, Automotive Industry, Powder Metallurgy, Manufacturing Industry
Technical Class: Continuous Wave Laser

Product Description

Basic Specifications
Product NameUltra-High-Speed Laser Cladding System
ControlAutomatic
Laser ClassificationFiber / Diode Laser
Laser Power≤ 12 Kw
Processing Length3 M
Max Rotation Diameter400 / 600 mm
Weight Capacity3 T
Motion Mechanism3+1 Axis
Spindle Speed1-150 / 1-200 Rpm
Deposition Efficiency≤ 500 Cm²/Min
Layer Thickness50 - 1500 μm
Substrate Dilution Rate< 1%
Position Accuracy± 0.05 mm
OriginChina
Product Overview
Ultra-high-speed Laser Cladding System

Integrated Additive & Subtractive Machining

Specifically designed as an advanced composite machine, this system perfectly integrates turning, cladding, and mirror processing into one platform. Operators can sequentially complete additive machining, deductive machining, and mirror finishing on shaft parts using just a single clamping setup. This eliminates the round runout errors usually caused by multiple clampings, drastically improving both coating quality and overall production efficiency.

Laser Cladding Process
Technical Highlights
Specifications Details
Laser SourceFiber / Diode laser
Laser Power≤ 12 kW
Deposition Efficiency≤ 500 cm²/min
Layer Thickness50 - 1500 μm
Repeat Position Accuracy± 0.05 mm
Key Features & Advantages
Industrial Applications
Break Wear Limits with Smart Laser Cladding

Nondestructively repair high-value metal parts. Traditional repair methods work slowly and generate high heat that distorts precision parts. Our new smart system provides industry-leading surface strengthening:

Precise Control: Minimal heat input ensures base material never warps.
Metallurgical Bond: Cladding layer fuses densely with substrate, resisting peeling.
Automated Operation: Smart closed-loop control simplifies complex processing.
Main Product Line
Product Range
Product Detail
Manufacturing & Logistics
Packaging

Frequently Asked Questions

What is the maximum deposition efficiency of the system?
The ultra-high-speed laser cladding system can achieve a maximum deposition efficiency of up to 500 cm²/min.
How does the system ensure the precision of shaft processing?
By integrating turning, cladding, and mirror processing into a single setup, it eliminates the round runout errors that typically occur with multiple clampings.
What type of bond is formed between the cladding layer and the substrate?
The system creates a dense metallurgical bond that fuses with the substrate, making the layer highly resistant to peeling and high-impact strikes.
What is the dilution rate for the base material?
The system maintains a very low substrate dilution rate of less than 1%, ensuring the properties of the cladding material are preserved.
Which industries benefit most from this equipment?
It is ideal for heavy-duty sectors such as metallurgical industries, coal mining machinery, construction machinery, and shipbuilding.
Can it be used for both repair and new part manufacturing?
Yes, it can nondestructively repair high-value damaged components and also apply "alloy armor" to brand-new parts to extend their lifespan.

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